Difference between revisions of "CNR4 Desiccant Replacement"

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==Tools==
 
==Tools==
 +
* small blue handle channel locks
 +
* Small Campbell Scientific Phillips #2 screwdriver
 +
* Bubble Level
 +
* Stubby #2 Phillips Screwdriver
 +
* Optional but handy to have available tools in case of stripped screwheads
 +
** tap and die plus appropriate drill bit (plus spares) for those screw combinations.
 +
** cordless drill with charged battery
 +
** a larger drill bit (1/4" or less) to remove stripped head.
 +
==Supples==
 +
* Anti Corrosion Goo
 +
* CNR4 Desiccant cartridge
 +
** Can purchase from Campbell Scientific or reuse one from crockpot.
 +
* For Optional fix:
 +
** Small 8/32  or 10/32 or 6/32 or 4/32 machine screws, 1/2" or less in length.
  
==Supples==
+
==Procedure 1: Desiccant Replacement==
 +
* Use small blue handle channel locks to loosen and remove the sensor cables.
 +
* Rotate CNR4 on its slender cross arm 180 degrees to it is upside down.
 +
* Use the small campbell scientific screwdriver to unscrew the small screws attached to the radiation shield.  Place shield and screws on the ground
 +
* Use the screwdriver to remove the machine screws (carefully!! they are made of a very soft metal that will try to strip if you aren't careful)
 +
* place the screws on the radiation shield safely on the ground.
 +
* carefully pry open the CNR4 bottom plate. There is an o-ring that might try to pop off.
 +
* Inside the body of the sensors is a cylindrical white cartridge.  Set it aside and replace it with a new / recently dried cartridge.
 +
* carefully put things back together.  Dab the tip of each machine screw with the anti-corrosion goo before screwing it in gently.
 +
* once all screws are replaced, tighten them up again as if finishing lugnuts on a car wheel change.
 +
* Next, rotate the sensor back to operating position.
 +
* dab a bit more anti corrosion goo on the sensor cables and reconnect each.
 +
 
 +
==Variation: Screws Strip==
 +
* If the screws strip out you'll obviously have a bit more work to do.
 +
* Stop what you're doing.
 +
* gently return any of the machine screws back into their original positions after dabbing with a bit of anti corrosion goo.
 +
* completely remove the sensor from the mounting arm.
 +
* Set on the ground /  some clothing etc.
 +
* Now, the screw that is stripped, you'll need to drill the head off.  Drill with the larger bit until the head is gone.
 +
* Change out to one of the drill bits paired with the tap and die. I leave it to you to select which combo.  There are several because it is easy to break both the narrow diameter drill bits as well as the tap/die part.
 +
* carefully drill a deepish hole with this drill bit adjacent to the stripped head.  You will need to go pretty deep here in order to get full thread use.
 +
* Use the tap and die to create threads.
 +
* do a bit of testing with one of the replacement screws that it fits comfortably and tightly into this hole.
 +
* Great, you're set.  Now return to where you were and remove the machine screws and follow the original procedure above.
  
==Procedure==
+
==Procedure 2: Level the radiometer==
 +
* Once the sensor is back to original position finalize the level.
 +
* use a bubble level or horizontal torpedo level by placing it on top of the sensor.
 +
* there are seven separate screws at the tripod / tower end of the CNR4 cross arm.  Four are used to keep the cross arm in a fixed spot.  They form a rectangle.
 +
* Three of them are slightly larger and screw into a nylon material.  Ignore the one closest to the sensor.  It is the pivot and should be tight.  The two screws with spring control the level.  The middle right handles left-right leveling (rotational). The one closest to tripod/tower handles up/down.  Adjust until the bubble looks good.

Latest revision as of 16:18, 20 September 2022

Tools

  • small blue handle channel locks
  • Small Campbell Scientific Phillips #2 screwdriver
  • Bubble Level
  • Stubby #2 Phillips Screwdriver
  • Optional but handy to have available tools in case of stripped screwheads
    • tap and die plus appropriate drill bit (plus spares) for those screw combinations.
    • cordless drill with charged battery
    • a larger drill bit (1/4" or less) to remove stripped head.

Supples

  • Anti Corrosion Goo
  • CNR4 Desiccant cartridge
    • Can purchase from Campbell Scientific or reuse one from crockpot.
  • For Optional fix:
    • Small 8/32 or 10/32 or 6/32 or 4/32 machine screws, 1/2" or less in length.

Procedure 1: Desiccant Replacement

  • Use small blue handle channel locks to loosen and remove the sensor cables.
  • Rotate CNR4 on its slender cross arm 180 degrees to it is upside down.
  • Use the small campbell scientific screwdriver to unscrew the small screws attached to the radiation shield. Place shield and screws on the ground
  • Use the screwdriver to remove the machine screws (carefully!! they are made of a very soft metal that will try to strip if you aren't careful)
  • place the screws on the radiation shield safely on the ground.
  • carefully pry open the CNR4 bottom plate. There is an o-ring that might try to pop off.
  • Inside the body of the sensors is a cylindrical white cartridge. Set it aside and replace it with a new / recently dried cartridge.
  • carefully put things back together. Dab the tip of each machine screw with the anti-corrosion goo before screwing it in gently.
  • once all screws are replaced, tighten them up again as if finishing lugnuts on a car wheel change.
  • Next, rotate the sensor back to operating position.
  • dab a bit more anti corrosion goo on the sensor cables and reconnect each.

Variation: Screws Strip

  • If the screws strip out you'll obviously have a bit more work to do.
  • Stop what you're doing.
  • gently return any of the machine screws back into their original positions after dabbing with a bit of anti corrosion goo.
  • completely remove the sensor from the mounting arm.
  • Set on the ground / some clothing etc.
  • Now, the screw that is stripped, you'll need to drill the head off. Drill with the larger bit until the head is gone.
  • Change out to one of the drill bits paired with the tap and die. I leave it to you to select which combo. There are several because it is easy to break both the narrow diameter drill bits as well as the tap/die part.
  • carefully drill a deepish hole with this drill bit adjacent to the stripped head. You will need to go pretty deep here in order to get full thread use.
  • Use the tap and die to create threads.
  • do a bit of testing with one of the replacement screws that it fits comfortably and tightly into this hole.
  • Great, you're set. Now return to where you were and remove the machine screws and follow the original procedure above.

Procedure 2: Level the radiometer

  • Once the sensor is back to original position finalize the level.
  • use a bubble level or horizontal torpedo level by placing it on top of the sensor.
  • there are seven separate screws at the tripod / tower end of the CNR4 cross arm. Four are used to keep the cross arm in a fixed spot. They form a rectangle.
  • Three of them are slightly larger and screw into a nylon material. Ignore the one closest to the sensor. It is the pivot and should be tight. The two screws with spring control the level. The middle right handles left-right leveling (rotational). The one closest to tripod/tower handles up/down. Adjust until the bubble looks good.